Southbend SB1052F Manuel d'utilisateur

Manual InsertPHONE: (360) 734-1540 • www.southbendlathe.comMODEL SB1052F TURN-X®14" X 40" LATHE w/DROCopyright © February, 2014 by South B

-4-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheINTRODUCTIONGeneral IdentificationL. Longitudinal LeadscrewM. Feed RodN. Coolant Reser

-94-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheELECTRICALControl Panel WiringHeadstock COMMONNCNOCOMMONXA103302CoolantPumpSwitchJogBut

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-95-ELECTRICALAdditional Component WiringFigure 147. Chuck Guard Safety switch location.Ch

-96-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSHeadstock Cover1234REF PART # DESCRIPTION REF PART # DESCRIPTION1 PSB10390001 HEAD

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-97-PARTSHeadstock Controls567891011121314151617181920212223242526272829303132333435363738

-98-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSHeadstock Controls Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION5 PSB103

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-99-PARTSHeadstock Internal Gears656667697071727374757677787982838485868788899091929394959

-100-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSHeadstock Internal Gears Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION3

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-101-PARTSHeadstock Transfer Gears10243338851211221241251281291301311341351361371391401411

-102-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSGearbox GearsG1G2G3G1G1G2G2G3G320120220320420520620720820921021121221321421521621

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-103-PARTSGearbox Gears Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION201 PSB1012

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-5-INTRODUCTIONRefer to Figures 2–7 and the following descriptions to become familiar with

-104-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSGearbox Controls26226326426526626726826927027127227327427527627727827928028128228

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-105-PARTSGearbox Controls Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION262 PSB1

-106-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSApron Front View40140240340440540640740840941041141241341441541641741841942042142

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-107-PARTSApron Front View Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION401 PSB1

-108-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSApron Rear View450451452453454455456458459461462463465466467468469470472473474475

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-109-PARTSApron Rear View Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION414 PSTB0

-110-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSREF PART # DESCRIPTION REF PART # DESCRIPTION501 PSB10120901 POST LEVER 517 PSB10

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-111-PARTSSaddle Top View601602603604605606607608609610613A6146156166176186196206216226236

-112-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSSaddle Top View Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION601 PSB103

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-113-PARTSREF PART # DESCRIPTION REF PART # DESCRIPTION641 PSB10121041 GEAR BUSHING 649 PS

-6-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheINTRODUCTIONControl PanelH. Coolant Pump Switch: Controls the coolant pump motor.I.

-114-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSBed Stop701702703704705706707708709710711712REF PART # DESCRIPTION701 PCAP71M CAP

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-115-PARTSBed & Shafts8018028038048058068078088098108118128138148158168178188198208218

-116-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSBed & Shafts Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION801 PSB10

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-117-PARTSREF PART # DESCRIPTION REF PART # DESCRIPTION901 PCAP02M CAP SCREW M6-1 X 20 911

-118-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSMain MotorAABB1001100210031004100510061007100810091010101110121013101410151016101

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-119-PARTSMain Motor Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1001 PSB103910

-120-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSStands & PanelsAA110111021103110411051106110711081109111011111112111511161117

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-121-PARTSCabinets & Panels Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION110

-122-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSTailstock120112021203120412051206120712081209121012111212121312141215121612171218

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-123-PARTSTailstock Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1201 PSB1012180

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-7-INTRODUCTIONTailstockY. Quill Handwheel: Moves the quill toward or away from the spind

-124-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSREF PART # DESCRIPTION1300 PSB10122012A STEADY REST ASSEMBLY1301 PSB10122001 FING

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-125-PARTSElectrical Cabinet & Control PanelElectrical CabinetControl Panel14011417140

-126 -For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSAccessoriesREF PART # DESCRIPTION REF PART # DESCRIPTION1501 SB1227 4-JAW CHUCK

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-127-PARTSFront Machine LabelsThe safety labels provided with your machine are used to mak

-128-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePARTSRear & Side Machine LabelsREF PART # DESCRIPTION REF PART # DESCRIPTION1601 P

WARRANTYThis quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does

Printed In U.S.A. #TS14364

-8-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheINTRODUCTIONModel Number SB1039 SB1052Product DimensionsWeight 2420 lbs. 2094 lbs.Width

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-9-INTRODUCTIONModel Number SB1039 SB1052Main MotorType TEFC InductionHorsepower 5 HP at 3

-10-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheINTRODUCTIONModel Number SB1039 SB1052Headstock InformationSpindle Bore 1.653"Spin

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-11-INTRODUCTIONModel Number SB1039 SB1052ConstructionHeadstock Cast IronHeadstock Gears F

-12-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment c

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-13-SAFETYEntanglement: Loose clothing, gloves, neckties, jewelry or long hair may get cau

Model SB1052FPage 1 of 3Model SB1052F14" x 30" Turn-X Lathe with Fagor DROProduct DimensionsWeight...

-14-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSAFETYAdditional Metal Lathe SafetyClearing Chips. Metal chips can easily cut bare skin

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-15-SAFETYAdditional Chuck SafetyEntanglement. Entanglement with a rotating chuck can lead

-16 -For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONPreparation Overview Things You'll NeedTo complete the preparation pro

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-17-PREPARATIONPower Supply RequirementsAvailabilityThe full-load current rating is the am

-18-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONExtension CordsGrounding RequirementsImproper connection of the equipment-gr

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-19-PREPARATIONUnpackingThis item was carefully packaged to prevent damage during transpor

-20-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust prev

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-21-PREPARATIONChildren or untrained people may be seriously injured by this machine. Inst

-22-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONLifting & MovingDo not attempt to lift or move this lathe without using

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-23-PREPARATION8. Raise the lathe a couple of inches and check the balance of the load.—

Model SB1052FPage 2 of 3Main SpecificationsOperation InfoSwing Over Bed...

-24-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONAssemblyWith the exception of the handwheel handles, the lathe is shipped fu

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-25-PREPARATIONIn addition to the reservoirs, we also recommend that you lubricate all oth

-26-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONTest RunAfter all preparation steps have been completed, the machine and its

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-27-PREPARATION3. Clear away all tools and objects used during assembly, lubrication, and

-28-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATION8. Turn the master power switch on the electrical cabinet to the ON positio

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-29-PREPARATION15. Push the foot brake. The spindle should come to a quick stop.— If the

-30-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LathePREPARATIONSpindle Break-InBefore subjecting the lathe to full loads, it is essential t

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-31-OPERATIONOperation OverviewTo complete a typical operation, the operator does the foll

-32-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONChuck & Faceplate MountingThis lathe ships with the 3-jaw chuck installed.

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-33-OPERATION5. Incrementally tighten the camlocks in a criss-cross or star pattern to en

Model SB1052FPage 3 of 3ConstructionBase...

-34-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONFigure 33. Registration mark locations.CamlockSpindle2-Piece Direct MountCamlo

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-35-OPERATIONScroll Chuck ClampingThis scroll-type chuck has an internal scroll-gear that

-36-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONFigure 36. 4-jaw tightening sequence.1234WorkpieceCenter Point5. Tighten each

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-37-OPERATIONTo mount a non-concentric workpiece to the faceplate:1. DISCONNECT LATHE FRO

-38-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONInstalling ToolingThis tailstock uses a quill with an MT#5 taper that has a lo

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-39-OPERATIONRemoving Tooling1. Use a shop rag to hold the tool.2. Rotate the quill hand

-40-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONAligning Tailstock to Spindle CenterlineThis is an essential adjustment that s

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-41-OPERATIONNote: If necessary in the following step, refer to Offsetting Tailstock on Pa

-42-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONLive CentersA live center has bearings that allow the centertip and the workpi

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-43-OPERATION3. Use the quill handwheel to feed the quill out from the casting approximat

© November, 2011 by South Bend Lathe Co. For Machines Mfg. Since 5/1114" TURN-X® TOOLROOM LATHEMODEL SB1039 14" X 40"MODEL SB1052 14&qu

-44-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONThe steady rest supports long shafts and can be mounted anywhere along the len

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-45-OPERATIONFollow RestThe follow rest mounts to the saddle with two cap screws (see Figu

-46-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONThe four-way tool post is mounted on top of the compound rest and allows a max

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-47-OPERATIONAligning Cutting Tool with Spindle CenterlineFor most operations, the cutting

-48-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONMicrometer Stop3. Move the micrometer stop up to the carriage, use the gradua

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-49-OPERATIONManual FeedThe handwheels shown in Figure 65 allow the operator to manually m

-50-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONOperating the lathe at spindle speeds higher than 350 RPM when the high (H) ge

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-51-OPERATIONSetting Spindle Speed of 1600 RPM1. Make sure the spindle is completely stop

-52-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONPower Feed ControlsUse Figures 70–71 and the following descriptions to become

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-53-OPERATIONDepending on the combined configuration of the headstock feed direction lever

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to

-54-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATION3. The configuration string of characters to the right of the selected feed r

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-55-OPERATIONAlternate ConfigurationThe alternate end gear configuration is used when cutti

-56-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONThe following subsections will describe how to use the threading controls and

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-57-OPERATIONApron Threading ControlsThe half nut lever engages the carriage with the lead

-58-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONFigure 82. Marks are selected on the dial for threading even TPI not divisible

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-59-OPERATION1⁄4 or 3⁄4 Fractional TPIFor TPI that have a 1⁄4 or 3⁄4 fraction, use positio

-60-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheOPERATIONAlways use high quality coolant and follow the manufacturer's instruction

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-61-ACCESSORIESAccessoriesThis section includes the most common accessories available for

-62-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheACCESSORIESSB1298—SBL Bench Lathe Shop ClockSB1299—SBL Toolroom Lathe Shop ClockSB1300—

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-63-ACCESSORIESSB1365—Way OilEngineered for the high pressure exerted on horizontal or ver

Table of ContentsINTRODUCTION ...3About This Machine ...3Fo

-64-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheMAINTENANCEMaintenance ScheduleCleaning & ProtectingRegular cleaning is one of the

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-65-MAINTENANCEOnce every year, or more often with heavy use, perform these service items.

-66-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheMAINTENANCELubricationHeadstockOil Type .. Mobil DTE Light or ISO 32 EquivalentOil Amou

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-67-MAINTENANCEQuick-Change GearboxOil Type ... Mobil Vactra 2 or ISO 68 EquivalentOil

-68-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheMAINTENANCEPlace a catch pan under the apron drain plug shown in Figure 105, loosen the

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-69-MAINTENANCEBall Oilers & Oil CupOil Type .. Mobil DTE Light or ISO 32 EquivalentOi

-70-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheMAINTENANCEEnd GearsGrease Type ... NLGI#2F

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-71-MAINTENANCECoolant System ServiceThe coolant system consists of a fluid tank, pump, an

-72-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheMAINTENANCETo change the coolant:1. Position the coolant nozzle over the back of the

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-73-MAINTENANCE9. Slide the tank partially into the base and re-connect the fluid hose.Ti

Configuration Examples ...50Power Feed ... 51Power Feed Control

-74-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSERVICECross SlideTools Needed: QtyHex Wrench 3mm ...

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-75-SERVICEGib AdjustmentThe goal of adjusting the gib screws is to remove sloppiness or &

-76-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSERVICEFigure 117. Compound and cross slide gib adjustment screws.Compound RestGib Adju

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-77-SERVICEHalf Nut AdjustmentThe clamping pressure of the half nut is fully adjustable wi

-78-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSERVICE3. Adjust the hex nuts on the motor mount bolts shown in Figure 124, until ther

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-79-SERVICE5. Remove the pedal stop shown in Figure 126.6. Move the brake band to the ri

-80-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSERVICELeadscrew Shear Pin ReplacementTools Needed: QtyExternal Retaining Ring Pliers

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-81-SERVICE6. Use the magnet to remove the shear pin head, then rotate the lathe spindle

-82-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheSERVICETools Needed: QtyHex Wrenches 6mm ...

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-83-SERVICE5. Install all fasteners and lightly snug them in place.6. Mount a dial indic

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-3-INTRODUCTIONAbout This MachineForeword"The screw cutting engine lathe is the oldes

-84-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheTROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of the

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-85-TROUBLESHOOTINGSymptom Possible Cause Possible SolutionEntire machine vibrates upon st

-86-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheTROUBLESHOOTINGGear change levers will not shift into position.1.Gears not aligned insi

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-87-ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printi

-88-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheELECTRICALCorrecting Phase Polarity WiringThis sub-section is only provided for trouble

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-89-ELECTRICALComponent Location IndexFigure 139. Component location index.Work LampPage 9

-90-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheELECTRICALElectrical Cabinet WiringAMPAB 193-TRELAYCONTACTORAllen BradleyC09400 1 3 5 7

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-91-ELECTRICALFigure 140. Electrical box.Electrical Box

-92-For Machines Mfg. Since 5/1114" TURN-X® Toolroom LatheELECTRICALSpindle MotorCUTTING FLUIDPUMP MOTOR (440V)SPINDLEMOTOR (440V)GroundWU1V1W1V6

For Machines Mfg. Since 5/11 14" TURN-X® Toolroom Lathe-93-ELECTRICAL2-Seed Motor Switch(Both Sides Shown)FrontViewRearView6 S 413T 2 R5R1R1T1T1S