Southbend SB1001 Manuel d'utilisateur

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Copyright © December, 2011 For Machines Mfg. Since 8/11
MODEL SB1001
8K
8" X 18"
VARIABLE SPEED LATHE
OWNER'S MANUAL
Vue de la page 0
1 2 3 4 5 6 ... 75 76

Résumé du contenu

Page 1 - VARIABLE SPEED LATHE

Copyright © December, 2011 For Machines Mfg. Since 8/11MODEL SB10018K™ 8" X 18"VARIABLE SPEED LATHEOWNER'S MANUAL

Page 2 - Manual Feedback

-8-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheINTRODUCTION*GCFUVQEM+PHQ5RKPFNG$QTG

Page 3 - Table of Contents

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-9-SAFETYUnderstanding Risks of MachineryOperating all machinery and machining equipment can be dan

Page 4

-10-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheSAFETYEntanglement: Loose clothing, gloves, neckties, jewelry or long hair may get caught in mov

Page 5 - About This Machine

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-11-SAFETYAdditional Metal Lathe SafetySpeed Rates. Operating the lathe at the wrong speed can caus

Page 6 - Identification

-12-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheSAFETYAdditional Chuck SafetyEntanglement. Entanglement with a rotating chuck can lead to death,

Page 7 - Components

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-13-PREPARATIONPreparation Overview Required for SetupThe purpose of the preparation section is to

Page 8 - Carriage Tailstock

-14-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePREPARATIONPower Supply RequirementsAvailabilityThe full-load current rating is the amperage a m

Page 9 - 0RGHO6%

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-15-PREPARATIONGrounding Requirements Extension CordsWe do not recommend using an extension cord wi

Page 10 - INTRODUCTION

-16 -For Machines Mfg. Since 8/11Model SB1001 8K™ LathePREPARATIONUnpackingThis item was carefully packaged to prevent damage during transport. If you

Page 11 - Basic Machine Safety

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-17-PREPARATIONThe unpainted surfaces are coated at the factory with a heavy-duty rust preventative

Page 12

Customer ServiceWe stand behind our machines. If you have any service questions, parts requests or general questions about your purchase, feel free to

Page 13 - Additional Metal Lathe Safety

-18-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePREPARATIONWall30" Minimumfor Maintenance44"16"Figure 8. Clearances.Physical Envi

Page 14 - Additional Chuck Safety

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-19-PREPARATIONLeveling & MountingLevelingFigure 9. Example of a precision level.Leveling machi

Page 15 - For Cleaning & Assembly

-20-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePREPARATIONLubricating LatheTHE LATHEMUST BE LUBRICATEDBEFORE CONTINUING!Refer to the Lubricatio

Page 16 - Requirements

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-21-PREPARATIONTest RunAfter all preparation steps have been completed, the machine and its safety

Page 17 - 5-15 RECEPTACLE

-22-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePREPARATION9. To prevent the carriage from unexpectedly moving during further steps, move the h

Page 18 - Inventory

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-23-PREPARATIONSpindle Break-InBefore subjecting the lathe to full loads, you must break it in so t

Page 19 - Cleaning & Protecting

-24-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONOperation OverviewTo complete a typical operation, the operator does the following:1.

Page 20 - LocationLocation

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-25-OPERATIONChuck & Faceplate MountingThis lathe is shipped with the 3-jaw chuck installed. Th

Page 21 - Leveling & Mounting

-26-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATION4. Align the registration mark on the chuck (see Figure 19) with the one on the spindl

Page 22 - Power Connection

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-27-OPERATIONFigure 21. Camlock is fully loosened when the cam line is aligned with the spindle mar

Page 23 - Test Run

Table of ContentsINTRODUCTION ...3About This Machine ...

Page 24 - PREPARATION

-28-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONBecause of the dynamic forces involved in machining a non-concentric or off-center work

Page 25 - Adjustments

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-29-OPERATIONFaceplateRefer to the Chuck Installation (Page 25) and Chuck Removal (Page 27) instruc

Page 26 - Operation Overview

-30-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONTailstockThe tailstock (see Figure 26) can be used to support workpieces with the use o

Page 27 - Chuck Installation

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-31-OPERATIONOffsetting TailstockThe tailstock can be offset from the spindle centerline for turnin

Page 28 - OPERATION

-32-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATION2. Center drill both ends of one piece of round stock, then set it aside for use in St

Page 29 - Scroll Chuck Clamping

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-33-OPERATIONLive CentersA live center (see Figure 35 for an example) has bearings that allow the c

Page 30 - 4-Jaw Chuck

-34-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONMounting Center in Spindle1. DISCONNECT LATHE FROM POWER!2. If mounted, remove the ch

Page 31 - Faceplate

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-35-OPERATIONMounting Workpiece Between Centers1. DISCONNECT LATHE FROM POWER!2. Center drill bot

Page 32 - Tailstock

-36-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATION2. Rotate the rest to the desired angle, as indicated by the scale at the base, then r

Page 33 - To offset the tailstock:

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-37-OPERATIONAligning Cutting Tool with Spindle CenterlineFor most operations, the cutting tool tip

Page 34

ACCESSORIES ... 46MAINTENANCE ...

Page 35 - Dead Centers

-38-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONManual FeedThe handwheel and ball handles shown in Figure 45 allow the operator to manu

Page 36 - Mounting Center in Tailstock

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-39-OPERATIONSelecting Spindle Speed RangeThere are two ranges of available spindle speeds that are

Page 37 - Carriage & Slide Locks

-40-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONNote: As you tighten the tensioning bolt, the shafts will straighten and apply more ten

Page 38 - Four-Way Tool Post

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-41-OPERATIONSetting Power Feed RateWorking at the lathe, follow along with the example below to be

Page 39 - Centerline

-42-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONb. Install 48T pulleys on the upper right (B pulley shaft) and the lower right pulley

Page 40 - Spindle Speed

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-43-OPERATION6. Arrange the timing belts and pulleys as indicated in the illustration above the th

Page 41 - Selecting Spindle Speed Range

-44-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheOPERATIONWhen threading, we recommend using the slowest speed possible and avoiding deep cuts, s

Page 42 - Threading Setup

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-45-OPERATIONChanging Feed DirectionThe position of the feed direction gears controls the rotation

Page 43 - Setting Power Feed Rate

-46-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheACCESSORIESSome aftermarket accessories can be installed on this machine that could cause it to

Page 44 - Setting Threading Controls

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-47-ACCESSORIESSB1391—D1-3 Back PlateSized to fit D1-3 chuck mounts, these back plates are precisio

Page 45 - Thread Dial

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-3-INTRODUCTIONAbout This MachineForeword"The screw cutting engine lathe is the oldest and mos

Page 46 - 11, 13, or 19 TPI

-48-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheMAINTENANCEThe timing belts and pulleys should remain free from grease and grime. Clean the pull

Page 47 - Changing Feed Direction

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-49-MAINTENANCELubricationThe lathe has numerous metal-to-metal sliding surfaces that require regul

Page 48 - Accessories

-50-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheMAINTENANCEFeed Direction GearsGrease Type ... NLGI#

Page 49 - ACCESSORIES

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-51-SERVICEGrease FittingsGrease Type ... NLGI#2Lubrica

Page 50 - Maintenance Schedule

-52-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheSERVICE3-Jaw ChuckOil Type ... Mobil Vactra 2 or ISO 68 EquivalentLubrication Device ...

Page 51 - Lubrication

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-53-SERVICEThe lathe must be properly prepared if it will be stored for any period of time. Doing t

Page 52 - Feed Direction Gears

-54-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheSERVICEGib AdjustmentThe goal of adjusting the gib screws is to remove sloppiness or "play&

Page 53 - Longitudinal Leadscrew

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-55-SERVICECross Slide & Compound Rest GibsThe gibs for the cross slide and compound rest are f

Page 54 - Bedways & Slides

-56-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheSERVICE3. Apply moderate pressure on the idler pulley (see Figure 92) toward the front of the l

Page 55 - Adjustment

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-57-TROUBLESHOOTINGIf you need replacement parts, or if you are unsure how to do any of the solutio

Page 56 - Gib Adjustment

-4-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheINTRODUCTIONIdentificationSerious personal injury could occur if you connect the machine to power

Page 57 - Adjusting Drive Belts

-58-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheTROUBLESHOOTINGSymptom Possible Cause Possible SolutionTapered tool difficult to remove from tail

Page 58 - Deflection

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-59-ELECTRICALElectrical Safety InstructionsThese pages are accurate at the time of printing. In th

Page 59 - TROUBLESHOOTING

-60-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheELECTRICALElectrical Cabinet Wiring Diagram221112211/L1Time-Delay10A Fuse(T10L250V)5/L3 133/L22/

Page 60 - 3 of the total

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-61-PARTSHeadstockREFPART # DESCRIPTION REF PART # DESCRIPTION1 PSB1001001 SPINDLE LOCK COLLAR 25 P

Page 61 - WIRING DIAGRAM COLOR KEY

-62-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePARTSBed & Timing-Belt Pulleys10110210310410510510510610610710710710810911011111211311411511

Page 62 - ELECTRICAL

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-63-PARTSBed & Timing-Belt Pulleys Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION101 P

Page 63 - Headstock

-64-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePARTSSaddle & Cross SlideREF PART # DESCRIPTION REF PART # DESCRIPTION201 PSB1001201 CROSS S

Page 64 - Bed & Timing-Belt Pulleys

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-65-PARTSCompound Rest & Tool PostREF PART # DESCRIPTION REF PART # DESCRIPTION301 PSB1001301 T

Page 65

-66-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePARTSApronREF PART # DESCRIPTION REF PART # DESCRIPTION401 PSB1001401 HANDWHEEL ASSEMBLY 422 PCA

Page 66 - Saddle & Cross Slide

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-67-PARTSTailstockREF PART # DESCRIPTION REF PART # DESCRIPTION501 PSB1001501 QUILL 517 PSB1001221

Page 67 - Compound Rest & Tool Post

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-5-INTRODUCTIONBasic Controls & ComponentsRefer to Figures 1–4 and the following descriptions t

Page 68 - Model SB1001 8K

-68-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePARTSElectrical & End CoverREF PART # DESCRIPTION REF PART # DESCRIPTION601 PSB1001601 KNOB

Page 69

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-69-PARTSAccessoriesREF PART # DESCRIPTION REF PART # DESCRIPTION701 PSB1001701 TOOLBOX 718 PAW03M

Page 70 - Electrical & End Cover

-70-For Machines Mfg. Since 8/11Model SB1001 8K™ LathePARTSLabelsThe safety labels provided with your machine are used to make the operator aware of t

Page 73

This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not app

Page 74

Printed In China #TS14279

Page 75 - Warranty

-6-For Machines Mfg. Since 8/11Model SB1001 8K™ LatheINTRODUCTIONCarriage TailstockE. 4-Way Tool Post: Mounts up to four cutting tools at once that c

Page 76 - Printed In China #TS14279

For Machines Mfg. Since 8/11 Model SB1001 8K™ Lathe-7-INTRODUCTION0RGHO6%6RXWK%HQG.[/DWKH2TQFWEV&KOGPUKQPU9GKIJV

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